The recycling process starts with the crushing of scrap metal. It uses a sturdy scrap metal shredder. These scrap metal shredding machines are built to tear apart large metal objects. They turn them into smaller, easier-to-handle pieces. A high-quality scrap metal shredder for sale is built to manage materials like aluminium, copper, and steel effectively. Henan MAXIM Machinery Equipment Co., Ltd. provides shredders that are independently developed. These have wear and impact resistance that surpass industry norms. This guarantees longevity and productivity in the early handling phase.
MAXIM machinery’s metal recycling shredder is part of a fully integrated system. It includes crushing, impurity removal, sorting, and forming. The production line is highly automated. It has a processing capacity of 10-50 tons/hour.
Once shredded, the mix of metals goes through an initial split. This is based on magnetic traits. Ferrous metals like iron and steel are drawn to magnets. They are pulled out of the flow early on. Non-ferrous metals such as aluminum and copper move on. They go through extra sorting steps.
To ensure uniformity, shredded particles pass through screening systems. These classify them by size. Oversized pieces may be re-shredded. Or they are sent to special equipment for more reduction. This classification step readies the material for more accurate sorting methods later.
Magnetic separation is one of the most cost-effective methods. It is used to extract ferrous metals from mixed scrap. Powerful magnets pull out iron-based materials. They do this from the conveyor belt stream. MAXIM machinery integrates magnetic separation into its scrap metal recycling production line. This effectively separates metals from non-metallic impurities.
Non-ferrous metals need more advanced techniques. These include eddy current separation. This method uses fast-rotating magnetic fields. They induce currents in conductive metals. This repels them from non-conductive materials such as plastics or glass.
MAXIM machinery’s system combines both magnetic separation and eddy current separation technologies. This ensures high purity levels in recovered aluminium, copper, and other valuable materials.
For even greater precision, optical sorters are used. They are equipped with cameras or laser sensors. These detect specific metal types based on color, shape, or spectral signature. These technologies are particularly useful. This is true when dealing with complex mixed waste streams or small particle sizes.
There are various types of shredders available. Choosing the scrap line machines depends on the material type and throughput needs. MAXIM machinery offers customized shredder machines. These are tailored to customer requirements. This includes input material characteristics and desired output size.
Core components, such as shredder blades, are independently developed by MAXIM machinery. These accessories offer superior durability under heavy-duty operation conditions.
Automated conveyors connect different stages of the recycling line. They maintain a consistent flow rate. Feeders regulate input volume into shredders or separators. This prevents overloads.
MAXIM machinery’s systems include intelligent PLC controls. These enable real-time monitoring, remote diagnostics, and fault alerts. These smart control systems of machines reduce downtime and operational costs.
Air classifiers use airflow to separate lighter contaminants. These include paper or plastic from heavier metallic particles. Density separators further refine this. They use water or vibration-based systems. These segregate materials based on mass-to-volume ratios.
These technologies play a crucial role. They achieve high-purity output. This is suitable for direct reuse in manufacturing processes.
After sorting, clean metal fractions are either baled into compact blocks. This is for easier transport. Or they are briquettes into dense shapes. These are used hydraulic presses. Some facilities opt to melt certain metals right away. This happens if downstream smelting operations are nearby.
MAXIM machinery provides complete post-sorting solutions. These include optional forming modules. They are integrated into MAXIM machinery production lines.
Before being sent off-site for remanufacturing, recycled metals undergo quality checks. These include X-ray fluorescence (XRF) analysis or spectrometry. They confirm purity levels meet industrial standards.
MAXIM machinery’s equipment supports quality assurance. It maintains consistent output specifications. This is through automated monitoring systems.
Once approved for reuse, recycled metal is transported via trucks or containers. It goes to foundries. There it is melted down for casting into new products. This completes the circular economy loop.
Proper sorting ensures that each type of metal keeps its maximum market value. It does this by minimizing cross-contamination during processing. Pure batches command higher prices from buyers. These are in manufacturing sectors like automotive or construction.
MAXIM machinery’s integrated processing improves metal purity and recycling value.
Contaminants reduce recycle-ability. They introduce defects during remelting processes. Effective separation technology significantly lowers this risk. It also improves overall product quality post-recycling.
Recycling sorted scrap reduces energy consumption. This is compared to extracting virgin ores. It supports global sustainability goals. These include reduced carbon emissions.
With the mission of "Enabling Environmental Protection with Machinery, Creating Value with Recycling," MAXIM machinery promotes resource recycling systems. These are aligned with dual carbon goals.
Henan MAXIM Machinery Equipment Co., Ltd. is dedicated to innovation, design, and production of independently designed and developed equipment. Our team includes experienced engineers. These provide full lifecycle services. This is from consultation through after-sales support. It ensures stable operation across all installations.
All MAXIM machinery equipment specializes in environmentally friendly recycling machinery. This includes lithium battery lines, e-waste processors and solid waste solutions. And notably, metal recycling shredder systems. These are customized per client needs.
Core components (such as shredder blades) are independently developed with superior wear resistance. Integrated PLC control allows remote monitoring. Emission indicators (dust/noise/wastewater) meet national environmental standards. These are certified by third-party testing agencies.
Our customized shredder machine options provide flexibility across different capacities, material types (steel/aluminum/copper), site layouts. These tailored options help avoid one-size-fits-all inefficiencies common in generic models.
Beyond shredders alone,MAXIM machinery also provides full scrap metal recycling machines. These incorporate air classifiers, eddy current separators, balers/briquetters. And even downstream integration into smelting supply chains. All are built around intelligent automation principles.
A: After shredding, metals are separated using magnets (for ferrous) and eddy currents (for non-ferrous), then screened by size before further purification steps like optical sorting begin.
A: A good option includes features like high throughput capacity (10–50 tons/hour), wear-resistant blades, PLC control systems, and should be customizable based on your material needs; MAXIM machinery offers such solutions tailored per project requirements.
A: Aluminum is typically separated using eddy current separators, which repel conductive non-ferrous metals away from non-conductive materials after magnetic ferrous extraction is completed first.
A: Proper sorting prevents contamination, which can lead to defects during remelting; it also helps maintain high resale value for specific pure-metal categories like copper or aluminum alloys.
A: Yes, MAXIM machinery offers customized solutions tailored according to production capacity requirements, material characteristics, and site conditions. This ensures optimal performance without wasteful over-specification.
What Happens Immediately After Scrap Metal Is Crushed? The Role of a Scrap Metal Shredder in Initial Processing The recycling process starts with the crushing of scrap metal. It uses a sturdy scrap metal shredder. These scrap metal shredding machines are built to tear apart large metal objects. They turn them into smaller, easier-to-handle pieces. excerpt …
